Saturday, February 7, 2009
Thursday, February 5, 2009
Quick Update
Saturday, January 24, 2009
Started a Build Thread on CK5.com Forums
Tailgate is on
Tuesday, January 20, 2009
Slow and steady wins the race
- The engine runs great and starts every time, no problem.
- The transmission still doesn't want to shift on it's own but that is not a really big deal as I can shift it manually.
- The tail and brake lights still don't want to work, but I found some great wiring diagrams in .pdf format on coloradok5.com, so I should hopefully get that figured out pretty soon.
- The hardtop still needs a little more fiberglass work, then the prep and paint, and weatherstripping.
- I have removed the old tailgate and will hopefully get the new one installed tonight, though the handle, latches, etc. may take longer to get ironed out.
- I still need a drivers side front hub, but I may be able to get a complete front d44 axle on the cheap from someone up in the dallas area.
- The blower/fan enclosure needs to be trimmed, installed, and sealed so i'll have heat.
- I need to decide whether to buy a OE style shifter boot or a universal one for less $$.
Other good news: After removing the tailgate I checked the condition of the infamous tailpan/tailgate support. It is in great shape besides a little surface rust, so that is good news. I plan to order the POR-15 starter kit fairly soon to protect some of these areas that won't be worked on when I begin all the metal fabrication/replacement/mayhem.
Overall I'm very happy, I may not be able to drive it at the moment, but knowing that it will drive if all else fails is an exciting thing. Hopefully I'll post up some pics, and I'm probably about to start a build thread on ck5.com
Friday, January 16, 2009
Still No Progress...This Weekend is booked up
Thursday, January 15, 2009
Progress = Next to Nothing...
Monday, January 12, 2009
A few last things to do...
Friday, January 9, 2009
Got my baby back...
Thursday, January 8, 2009
In the Shop
Wednesday, January 7, 2009
Giving In...
Sunday, January 4, 2009
More Progress...
Wednesday, December 31, 2008
Finally some progress
In other news, "Santa" brought me a fiberglass repair kit, and I took a stab at fixing the corners of the hardtop yesterday evening. I only worked on one corner, but after an hour and a half of cure time it came out awesome. It's not smooth and even, but it's strong, which is what matters. Fiberglassing is not as hard as I thought it would be. So hopefully in the next couple of weeks I'll have the engine running again, the hardtop repaired and painted and on, and all the other small things like heater fan enclosure and battery tray figured out. I'm just glad to be making some progress.
Monday, December 15, 2008
On Hold...
Saturday, December 6, 2008
Running Like A Champ, but "Afterfiring" in the Exhaust...
Saturday, November 29, 2008
In the words of the great Dr. Frankenstein, "It Lives!"
Thursday, November 27, 2008
Engine is Basically Back Together
Tuesday, November 25, 2008
Elementary My Dear Watson!
Thursday, November 20, 2008
Torn Down...but still no idea what the problem is
In other news I have finished some CAD renders of the front bumper I would like to build eventually and hopefully I'll post them soon along with some more photos of the truck.
Saturday, November 15, 2008
Let Me Fill You In On What Has Gone Down...
I have been weighing the possible solutions and here's what i've come up with so far:
- Since both the heads and the block were machined to be supposedly flat and true, I could uses multiple head gaskets or some type of shim to make up for the lost material
- Check that the head bolts are not stretched or bottoming out in the blind holes in the block
- Check that the ports on the heads and the ports on the block match up for sure
- Check that the surfaces of the block and heads are flat, if not try a different set of heads
- Have someone who knows what they're talking about look at it and tell me what to do
- Yell loudly and beat whatever I can with a large hammer until I have expended my anger.
And now for something completely different:
I have been working on some ideas for a set of custom bumpers I would fabricate myself, but the major decision is to use tube or plate. The tube would most likely be lighter, simpler, and stronger, but would also cost more and require me finding or renting a tubing bender. The plate would be cheaper, more heavy duty, and easy to fabricate with basic cutting and welding skills. So that is the question. I may try to scan or post pictures of some of my renderings of ideas I have...
Saturday, November 1, 2008
On the Home Stretch
- Alternator & Power Steering Pump Brackets
- Fan Shroud
- Radiator Hoses and Trans Cooling Lines
- Spark Plugs and Wires
- Last Header Bolt and Collector/Reducers
- Wiring, Lights, and Battery
- Prime Oil Pump
- Install Distributor
- Set Timing
- Adjust Vacuum Advance
- Fender Trim and Grille
- Exhaust
After all that (seems like alot but I don't think it is seeing how far it's gone already), it'll be ready to start up and run (and be street legal). Close enough to taste I think haha
Still need to get new tires, repair/reinforce hardtop, fab up a heater fan enclosure, start metalwork on the other body panels and floorboards, plus some other goodies...
Saturday, October 25, 2008
Ready to drop it in
Thursday, October 23, 2008
Late Night Wrenching: Rounds 2 & 3
Locate (and install as needed): starter, oil filter mount, flexplate, trans dust cover, motor mounts, alternator, battery, distributor, flex fan, headers, radiator
Purchase: Water Pump, Spark plugs and wires, radiator hoses, belts, water outlet, thermostat, oil filter, fuel filter, and the high temp paint. I will pick up some cheap 10w30 oil for the break-in and see if I can find some Grade 8 hardware to replace the core support body mounts.
Probably Order: Fan Spacer Kit, Header Collector/Reducers
I am thinking I may order a set of Edelbrock Signature Series Valve Covers and an Air Cleaner to match my EPS intake and Performer Carb...
The radiator went to the shop today and I hope to have the truck in the exhaust shop Saturday morning. Lots of work ahead...
Sunday, October 19, 2008
Progress...
Friday, October 17, 2008
Late Night Wrenching: Round 1
I have some more pics that I will post as soon as an opportunity presents itself...probably.
Thursday, October 16, 2008
Two Weeks Later...
I have the heads back from the shop ready to go on, the old front clip is off the truck, and i've seen firsthand the result of catastrophic engine failure.
However...the engine is locked up by a piece of the broken rod, so I have to drop the crank and removie the debris before I can spin the engine and disconnect it from the transmission. Not fun to mess with a cast iron crank while it's hanging above you and you're laying on your back right in the path of it's fall (it shouldn't fall...hopefully). If everything cooperates, and it rarely does, then I will have the old engine pulled tonight. I still need a torque wrench if i'm going to continue the engine build on my own...
Thursday, October 2, 2008
A Slight Predicament...
A knock developed driving home from school on monday, so I refrained from driving it until today. Halfway to school the knock became unbearably loud and was soon joined by the screeching metal-on-metal sound of a main bearing about to seize. I managed to cut the engine and coast off the road before any serious carnage occurred, but I highly doubt that engine will ever start again (without throwing a rod or worse).
So now instead of waiting to do an engine swap at my leisure, I am compelled to accomplish that task asap. Thus, a to-do list for tonight after work:
1. Get truck home
2. Begin Teardown of Engine to remove heads for head job at shop
3. Procure some type of bribe so that my buddies will help me pull an engine
That engine gave all it had in that 1/4 mile run, and ran better then than I would have ever expected it to. Thus its long life ends in glorious accomplishment, having served many long, hard years, and for that I salute it...
Monday, September 22, 2008
Saturday, September 20, 2008
Now that's a short block...
Friday, September 19, 2008
It Starts Tonight...
Wednesday, September 17, 2008
Last Few Parts In The Shop
Thursday, September 11, 2008
Let the Build Begin!
Saturday, September 6, 2008
Parts on the way
Will still need these for a running engine:
- Prepped Radiator
- Machined and Prepped Heads
- Water and Fuel Pumps
- Oil, Air, and Fuel Filters
- Plugs and Wires
- Thermostat
- Various Hoses, Belts, Fittings, and Chemicals
I plan to paint the engine block, heads, timing cover, and valve covers high temp red and then the air cleaner and engine bay flat black.
Then I'll have the header back exhaust installed, I'm planning on 2 1/2" pipe with an H-pipe and FloPro MX-500 series mufflers.
I see the light at the end of the long, long tunnel, can't wait to hear the roar of straight header on that first startup...
Monday, September 1, 2008
At Least It'll Look Good From The Front...
Monday, August 18, 2008
Good and Bad News Once Again
Tuesday, August 5, 2008
"Men, we've made a discovery!"
Monday, August 4, 2008
Logistics, Logistics, Logistics...
There's good news and bad news concerning rust on the body:
Good News - I can switch out the front clip and eliminate the problems there, and the rocker boxes are not in as bad of shape as I thought. I did get angry and rip out the body filler underneath the driver's side door because all it was doing was trapping moisture and more crap.
Bad News - No clue what I'll do to get rear fenders back in shape, the tailgate I want to switch over is latched and I can't get it unlatched, plus the rockers will need some serious work.
Well, other than then engine, getting the body in shape is the most important thing I want to get done. All the fancy stuff(fancy? haha) isn't important as long as the drivetrain and body are intact. Stuff like upholstery, gauges, lift, tires(well tires are slightly important), paint, stereo, etc can wait, the truck doesn't have to have all new of that to run.
**End Transmission**
Saturday, August 2, 2008
Get Something Done Today?
Thursday, July 31, 2008
Made Some Headway
Tuesday, July 29, 2008
The Funds are Here...
My parents are willing to pay half on new tires, but that adds about $300-350 to my budget and that I don't have right now. Need to decide which tire to buy as well...I've been leaning towards the Swamper TSL Radial or similar tire, or another set of these BFG All Terrains.
Body work is about the only thing I can be doing that won't cost me lol, but I need time to do that. And then there's the metal work on the tub/rockers to get rid of rust and herculine everything. Then reupholstering the seats, though I do have the material already.
See how the list can grow and quickly become overwhelming?
Monday, July 28, 2008
Gotta find the time...
- Get block out
- Find another set of heads or have these 327's machined
- Diagnose and repair whatever is causing front axle noise
- Get some body panels switched and metal work done
If I can get that done I'll be elated, I won't have that kind of time during the school year.
Wednesday, July 23, 2008
Minor Setback
Friday, July 18, 2008
The Block Is Ready To Come Out
Wednesday, July 16, 2008
Let the Machine Work Begin!
Tuesday, July 15, 2008
Looks Like She's Ready For A New Engine As Well
Oh, and the ride home in the driving rain was lots of fun as well, but she ate up foot and a half deep puddles with ease! I do need some tires with more meat on them though...
Monday, July 14, 2008
Progress, but still no pictures
Here's a rough idea of what will go into the new engine:
- Comp Xtreme 4x4 cam
- Flattop pistons w/moly rings
- Cloyes True Double Roller Timing
- FelPro Gaskets
- Edelbrock Performer EPS Intake
- Edelbrock 600cfm 4bbl Performer Carb w/offroad needles and seats
- MSD Street Fire HEI Distributor
- Hedman Headers
- Flex-a-Lite Stainless Steel Flex Fan
- K&N XStream 14" Air Filter Assembly
- Proform Valve and Timing Covers
- New plugs, wires, water pump, oil pump, and possibly a new oil pan
Trashing the A/C, may run dual alternators/batteries at some point. Radiator off parts truck will be rodded, cleaned, and installed. Then the bodywork and attempt to salvage the current wiring will begin.
First, I need to get this wheel bearing(at least I think it is) fixed, last thing I need to do is lose a wheel while going down the road.




